jetvarnish-3d-web

JETVarnish 3D Web

Enhance your Label and Flexible Packaging Products



The JETvarnish 3D Web is the ideal solution for label printers as well as flexible packaging producers, who are looking for a digital way to differentiate their services.

The web-solution turns printed jobs into remarkable products that will immediately catch the  attention of your customers. The growing label and flexible packaging markets are expecting higher flexibility, shorter run lengths, faster delivery times and personalisation.

With the JETvarnish 3D Web it is easy to highlight defined areas or add tactile 3D effects to digital, flexo or offset jobs.

Overview

The world’s first digital label enhancement press capable of applying 2D spot varnish, 3D dimensional textures, personalized embossed hot foiling, as well as optional in line CMYK digital printing and semi-rotary die-cutting for roll-to-roll applications with NO dies, NO plates, and ease of use.



MGI Embellished Print Samples

  • High productivity with single pass printing
  • Digital 2D/3D Special Effects Solution
  • Full automatic varnish registration by AIS SmartScanner
  • Coats up to 2,077 A3 sheets size per hour
  • Software Suite supplied for streamlining and facilitating production
  • UV Inkjet Technology combined with Konica Minolta’s drop-on-demand piezoelectric print heads for high quality

PRODUCT SPECIFICATIONS – JETVARNISH 3D WEB

Printing Speeds

Up to 42 m/min.¹ (depending on application)

Supported Web Widths

From 100 mm up to 420 mm

Substrate Types

From 50 up to 400 microns (μm)
Coated, uncoated and textured paper, film or label, self-adhesive labels, white or transparent synthetics, PP, PE, POPP, PET,  light cardboard/folding carton, shrink film: PVC, PETG

Wide Compatibility

Compatible with the overall web-to-web printing technologies, narrow web digital presses and the traditional offset or flexo narrow web presses

 Substrate thickness

  • Min: 135 gsm and not less than 150 μm before printing & lamination
  • Max: 800 gsm and not more than 800 μm before printing & lamination

Unwinder

Maximum roll diameter capacity: 850 mm; Standard inside core diameter: 3 inches; Maximum roll weight: ±120 kg

UV Flexo Station

An integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV protection varnish or primer prior to finishing. The module comes with an UV dryer. The station is equipped with an anilox cylinder. Additional anilox cylinders are available as upgrade options

Spot UV Coating and Embossing Station*

This station uses MGI award-winning inkjet technology for producing Spot UV coating. Any defined label area can receive Spot UV coating with or without raised 3D texture effects. A simple grey level TIFF file designed by pre-press controls the surface area and the thickness of the varnish applied over the printed roll. This 100 % digital process eliminates traditional plates, screens and dies

Varnish thickness

From 7² to 232² μm of varnish thickness (from 2D flat coats to 3D raised effects)

Inline curing

The unit is equipped with an UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs

UV Varnish

Gloss varnish 99 GU

Hot Foiling Station

The hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without raised effects. A simple grey level TIFF file designed by pre-press controls the surface area and the definition of the foil applied on the printed roll. This 100 % digital process eliminates traditional dies, plates and screens. Foil application can be bypassed when not necessary

Foil rolls

Foils are delivered on rolls: Foil widths from 100 mm up to 420 mm;
Foil roll core diameter: 1’’ and 3’’; Foil lengths from 400 m up to 2,000 m;
Up to 3 rolls can be used simultaneously during the production

Rewinder

Servo-motorized unit; 850 mm maximum roll diameter capacity;
Standard inside core diameter: 3 inches; Maximum roll weight: ± 120 kg

Dimensions (L x W x H)

Up to 11.85 x 1.58 x 1.81 m (L x W x H)³
1 meter clearance required on all 4 sides

Weight

± 4,447 kg³

Technical Requirements

400 V – 3Ph; 240 V – 1Ph; Dry air compressor (oil-free): 8 bar/102 psi – 24 m³/h/6 cfm; All speeds are nominal

Operating Environment

Temperature: 64°F – 86°F (18°C – 30°C)
Environment relative humidity: 30 – 55% (no condensation)

Options

– Corona substrate treatment module
– Variable Data Printing
– Die Cutting Unit


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For an obligation free demo or for more information about Konica Minolta's solutions, please email your requests to marketing.1@konicaminolta.com


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